PRODUCT

PRODUCT DETAILS

    OD: Outer Diameter

    ID: Inner Diameter

    WD: Wire Diameter

    MD: Mean Diameter

    G: Shear modulus of material

    d: Spring wire diameter

    D: Outer diameter of spring

    na: number of active coils

    E: Young's modulus of material

    V: Poisson's ratio of material

    Lih: Length inside Hooks

    K: Spring Constant

Heavy duty springs

Huge width wire springs, otherwise called heavy duty springs, are utilized for applications that require more power than normal springs. These springs are incredibly durable and intended to ingest shock and vibration. This kind of spring is great for hardware that requires a heavy burden force.

Product Description

Uses of heavy duty springs:


  • These are the springs which are commonly used in weighty construction machines
  • Even all the agricultural equipment need heavy duty springs
  • All the industrial equipment requires these type of springs
  • Including oil field equipment requires heavy duty springs utmost
  • Heavy duty springs can control the work load of any type of heavy machineries.

Raw Materials:


  • EN-45

  • EN 45 is a European standard for a type of high carbon steel wire that is commonly used in the manufacturing of heavy-duty springs. The material is also known as 55Si7 or AISI 9255 in other countries.
    EN 45 is a European standard for a type of high carbon steel wire that is commonly used in the manufacturing of heavy-duty springs. The material is also known as 55Si7 or AISI 9255 in other countries.
    EN 45 steel wire has a high tensile strength, good toughness, and excellent fatigue resistance, making it an ideal choice for springs and other applications where high strength and durability are required. It is typically used in the production of heavy-duty springs for automotive and industrial applications, such as suspension springs, valve springs, and clutch springs.

  • EN-47

  • EN 47 is another European standard for a type of high carbon steel wire that is commonly used in the manufacturing of heavy-duty springs. It is also known as 50CrV4 or AISI 6150 in other countries.
    EN 47 steel wire has a high tensile strength, good toughness, and excellent fatigue resistance, similar to EN 45. However, it also has the added benefit of high resistance to wear and abrasion, making it a popular choice for springs and other applications that require high strength and durability under harsh conditions.

  • 51CRV4

  • 51CrV4 is a high-grade alloy steel that is commonly used in the manufacturing of heavy-duty springs. It is a low-alloy steel with a high carbon content, which provides it with excellent hardness, strength, and toughness.
    51CrV4 steel is often used in the production of springs that require high levels of fatigue resistance and durability, such as those used in automotive suspension systems, heavy machinery, and agricultural equipment. It is also commonly used in the production of flat springs and other types of high-stress components.
    The material has good hardenability, which means it can be heat-treated to achieve desired mechanical properties. It also has good wear resistance, which allows it to maintain its performance under harsh conditions.

Tolerance of heavy duty springs:

Inner and Outer Diameter Standard Tolerances:
0.6350mm to 1.2700mm ± 0.0508mm
1.2701mm to 2.5400mm ± 0,0762mm
2.5401mm to 6.3500mm ± 0.1270mm
6.3501mm to 12.700mm + 0.2032mm
12.701mm to 21.590mm + 0.3810mm
21.591mm to 28.575mm ± 0.5080mm
28.576mm to 31.750mm + 0.6350mm
31.751mm to 37.592mm ± 0.7620mm
37.593mm to 44.450mm ± 1.0160mm
44.451mm to 50.800mm ± 1.3970mm:
50.801 mm to 57.150mm ± 1.6510mm
57.151mm to 63.500mm + 1.9050mm
63.501mm to 69.850mm ± 2.2860mm
69.851mm to 76.200mm ± 2.9210mm
76.201mm to 88.900mm ± 3.3020mm
88.901 mm to 101.60mm + 4.0640mm
101.61mm to 114.30mm + 4.8260mm
114.31mm to 127.00mm ± 5.7150mm
127.01mm to 139.70mm ± 6.3500mm
139.71mm to 152.40mm ± 7.1120mm.
152.41mm to 165.10mm + 7.8740mm
165.11mm to 177.80mm ± 8.8900mm
177.81mm to 190.50mm ± 9.7790mm
190.51mm to 203.20mm ± 10.541mm
203.21mm to 215.90mm + 11.557mm
215.91mm to 228.60mm ± 12.446mm.
228.61mm to 241.30mm + 13.335mm
.241.31mm to 254.00mm ± 14.351mm
Free Length Standard Tolerances:
0.0254mm to 12.700mm ± 0.381mm
12.701mm to 25.400mm ± 0.508mm
25.401 mm to 50.800mm ± 1.270mm
50.801 mm to 101.60mm ± 2.540mm
101.61mm to 203.20mm + 5.080mm
203.21mm to 254.00mm ± 7.620mm
254.01 mm to 381.00mm + 10.160mm
381.01mm to 508.00mm ± 12.700mm
508.01mm to 635.00mm + 16.510mm
635.01mm to 762.00mm ± 20.320mm
762.01mm to 889.00mm ± 25.400mm
889.01mm to 1016.0mm ± 30.480mm
1016.1mm to 1219.2mm ± 34.925mm
1219.3mm and up ± 38.100mm
Heavy Duty Spring Formula

The formula to calculate the force of a heavy duty spring is:

F = k * x

Where:

  • F = Force applied to the spring (in Newtons)
  • k = Spring constant or stiffness (in Newtons per meter)
  • x = Displacement or deformation of the spring (in meters)